I broke a piece on one of the tail lights where the stud is mounted. The nut underneath was a little too rusty – I probably should have Kroil’ed it first. Also found a huge wasp nest condominium inside one of the headlights.
Work time: 45 minutes. Photos following:
Rear fenders.
Fenders. In all their glory…
Front turn signals are frosty. They aren’t supposed to be.
Taking apart the turn signal.
Underneath the lights. All the wiring had been cut in preparation for conversion to ‘dune buggy’.
Front light. I think the glass covers are so much cooler-looking than later bugs’ lights.
Hmm. Is the wiring normally soldered on to the lights directly?
Headlight housing.
Headlight basin with headlight removed.
Taillight removed. Original paint color underneath?
I have some replacement glass already.
Wasps, rust, and headlights, Oh My!
Tail-light mounting bracket broke during removal.
I’ll have to fashion a new bracket when remounting this tail light.
Left rear fender. Taillight bracket broke off during disassembly.
Today I removed some more pieces. The front bumper (what was left of it), the rear bumper, and the horn. It’s amazing how much more rust is shown in the photos than what you see with your own eyes. I find myself taking a photo and loading it on the computer saying “Wow, that looks bad!”. I guess I could stop taking photos and the rust would just go away.
Work time: about 20 minutes.
Front bumper bracket.
Mangled, gnarled, front bumper.
Front bumper
Right-side front bumper bracket mount.
Front bumper. The ends have been torched-off for reasons unknown.
Front bumper. There is rust depicted in the photo — can you find it?
Horn removal. Blurriness was not added in ‘post.’
Rear bumper bracket.
Rear bumper bracket mount. Sometimes, autofocus is not such a good idea.
Disassembly continues with the dash components. Removed the radio (I keep calling it a stereo) the grilles on either side of the speedometer, the fuel gauge, the ashtray, and the speaker. Tried to make a bunch of photographs to document how everything was hooked up.
A couple of observations: the radio is not original. There are markings on the case, ones says “Gadsden” and the other says “won’t play.” Since I have to guess — the bug was in Gadsden, and sent off the radio to some other city/dealer for repair. The original radio was a “Wolfsburg” (Blaupunkt, I think) according to the birth certificate that indicated code “M-95”. Also, the front windshield rim rust areas are rusted through to the electrical area, but there’s not widespread rust/damage underneath. That’s somewhat encouraging. It makes me think that once the windshield area cancers had eaten through the shell, the car was put aside, or mothballed, or whatever. Because it seems like the rust would’ve continued unabated and done a lot more damage. Although the speaker paper cone was completely gone, there’s not a lot of water damage in behind the dash.
Work time: 45 minutes to an hour. Photos following:
Radio about to be removed.
Rats’ nest that is the electrical area behind the dash.
The radio being removed.
Underside of the electrical compartment. Looking up at wiper motor.
Radio removal.
Radio, with ‘Gadsden’ (Alabama) written on it.
Radio has “won’t play” written on one side.
Fuel-level sending unit cover.
Back of the fuel gauge.
Curious writing below the wiring compartment. Can’t really make out what it says.
Back of the speaker. Paper cone has been destroyed. Probably a combination of age, and water dripping down from one of the rusted areas around the windshield.
Speaker removed. Bass response is probably poor. As is treble and mid-range, since the cone has disolved.
Front dash grille being removed.
Fuel tank and fuel-level sending unit with cover removed.
Wiring from speedometer to fuel gauge.
Left front fender.
Inside of left front fender.
Left front fender. Missing a horn grille.
Left front light.
Right front fender turn-signal.
Left front fender
Left front fender.
Left front turn-signal. Clear plastic lens (well, it was in 1963).
Inside of left front fender.
Right rear fender.
Both taillights look ok. And small. I worry about the safety issue involved in having small dim taillights.
Rear fender damage.
Damage to the left rear fender. Bad cut across the fender.
Some damage to the right rear fender
Another of my ‘Evidence Bags.’ If I put small parts in bags, label said bags with a date, then I can find photos I took during disassembly and certainly be able to re-assemble those items, right?